University of Kentucky Guidelines for the Use of 3D Printers.pdf
UL Safe Use of 3-D Printers
The Kentucky Occupational Safety and Health Administration (OSHA) has adopted a modified version of the 1990 American National Standards Institute's Standard for emergency eyewash and safety shower equipment. OSHA requires: "Where the eyes or body of any person may be exposed to injurious corrosive material, suitable facilities for quick drenching or flushing of the eyes and body shall be provided within the work area for emergency use." The following outline the University's technical standards and preferences to provide safety equipment to meet this mandate:
Emergency eyewash and shower equipment must be installed in every lab that is provided with a fume hood. Laboratories sharing a common suite or area not separated by closed doors may find one emergency shower is sufficient but each lab unit must be equipped with an approved eyewash.
The OSHA& ANSI-compliant eyewash stations requirements:
Please contact the University of Kentucky Occupational Health and Safety Department for questions related to these guidelines at at (859)-257-2924.
Chemical hood systems shall be designed to protect laboratory workers and to ensure that hazardous chemical vapors originating from laboratory operations shall not be recirculated. The use of variable air volume systems is preferred. Additional requirements include:
UK Occupational Health and Safety Chemical Fume Hood Guide
UK Chemical Fume Hood Training
If perchloric acid is to be used above ambient temperature or at concentrations above 72%, separate specifically designed hoods must be provided including separate exhaust system with a water wash down system.
Ductless hoods which filter air (through HEPA or charcoal filters) then discharge the filtered air back into the laboratory may not be used without approval of the directors of Environmental Management and Occupational Health and Safety.
Air cleaning devices are not generally required for laboratory fume hoods, and may not be used without approval of the directors of Environmental Management and Occupational Health & Safety departments.
See guidelines and standards related to HVAC.
Approved by UK Design Guidelines & Technical Standards Committee June 18, 1998.
According to the UK Fire Marshal policy for flammable solvent storage, flammables storage cabinets must meet the design and construction requirements of NFPA 30 and have been tested and listed by Underwriters Laboratories (UL) or Factor Mutual (FM) Laboratories.
NFPA 30 states a metal flammable liquid storage cabinet requires (NFPA 30 4.3.3 (a) and (b)):
Recommendations for maximum safety include grounding attachments and self-closing doors.
Explosion-proof refrigerators are designed for use in an area where flammable vapors or gases may be present in the environment around the unit. They have sealed electrical equipment and junction boxes that eliminate ignition sources outside and inside the unit. They must also be hard-wired into the buildings electrical system using approved methods. These units are usually quite expensive. Typical laboratory operations would not warrant an explosion proof refrigerator.
Flammable-safe refrigerators have specially designed interior parts to prevent flammable vapors or gases from contacting internal ignition sources. They are not approved for use in an environment where flammable vapors or gases may be present, because ignition sources on the exterior of the refrigerator may not be vapor-tight. These units are connected to an electrical outlet using a standard cord and plug assembly.
A chemical glovebox is a controlled environment work enclosure providing a primary barrier from the work area. The operation is performed through sealed gloved openings to protect the worker, the ambient environment, and/or the product.
Gloveboxes are critical for synthetic chemical processes and uses of pyrophoric, water-sensitive, or other highly reactive chemicals.
Safe and prudent practice for glovebox users include performing daily checks to verify the operational condition of the glovebox. These checks include but are not limited to:
Condition of scrubber filters, if applicable These checks are to be noted in a user log, ideally located near to the relevant glovebox
Ensure daily checks are recorded in a log to be kept near the glovebox for user access. Maintenance, troubleshooting and service records for the glovebox shall also be retained. Ensure use of the glovebox is ceased when malfunctioning or repairs are needed.
For more information, see Glovebox Safety.
Reactor and pressure vessels are pieces of equipment that pressurize chemicals at high temperatures to result in a processed reaction. UK has a variety of these vessels from low to high hazards. Please review the information below to gain knowledge on the safety practices when working with pressurized vessels. Below are the common types of pressure vessels on UK campuses:
Please contact Occupational Health & Safety if your laboratory has acquired any pressurized vessels that has not yet been reviewed.
Please follow the most recent ASME editions, no earlier than 2013.
Operating any kind of pressure vessel should be taken with careful consideration. The principle investigator of the lab space with the pressure vessel MUST provide a specific training periodically to anyone who may use the reactor or enter the room while the vessel is active.
All pressure vessels MUST have written standard operation of procedures (SOPs) and safety data sheets (SDS). Please contact labsafety@uky.edu for more information on development of these documents.
When active, the pressure vessel MUST be inside a fume hood, to ventilate escaped gases.
Personal Protective Equipment (PPE) are the following, but not limited to:
Please review the standards above to verify your compliance status. Contact OHS for questions and concerns.
Please watch this video to gain knowledge regarding the safety precautions for Operating a High-Pressure Reactor Vessel.
Ultraviolet radiation (UV) is a form of non-ionizing radiation emitted from natural and artificial sources. The UV spectrum ranges from 100-400 nanometers and is located between visible light and X-ray on the electromagnetic spectrum. The ranges of non-ionizing UV can be charted into three regions:
Most natural UV from sunlight should be avoided by use of personal protection such as a hat, sunblock, and sunglasses. However, UV radiation from laboratory equipment is in a more concentrated form which poses a greater threat to personnel. If no personal protection equipment is used, tissue damage may occur in only a few seconds.
Typical laboratory equipment with the capacity to emit non-ionizing UV wavelengths includes:
· Biological safety cabinets (BSCs)
· Transilluminator boxes
· UV crosslinkers
· Photoreactors
· Handheld or stationary UV curing lamps
· LED lights in the 245- 808 nm range
Exposure to UV light poses a serious threat to both the eye and skin. Corneal and skin burns are the most common injuries from unprotected use of UV emitting devices.
Eye injury can occur due to very brief exposure or with just a flash of intense UV. Being at the cutaneous level, the cornea of the eye is also very susceptible to UV radiation and is extremely vulnerable because of its lack of thickness. UV exposure can cause lesions of the cornea and ultimately cause photokeratitis (inflammation). Symptoms are described as a sensation of sand in the eye that may last for several days. Other symptoms of an overexposed eye may occur within a few hours and include sensitivity to light, unexplained tearing, and a burning or painful sensation in the eye.
Erythema, or sunburn of the skin, usually proceeds via photochemical and thermal reactions into the dermal skin layers and can occur within a few seconds of exposure to concentrated UV. Prolonged and repeated exposure to ultraviolet light also causes premature dermal aging and cancer of the skin.
Exposure can result in symptoms comparable to normal sunburn and include redness, swelling, pain, blisters and peeling on the burned area. Severe sunburn can lead to headache and nausea like conditions. Variables for this intensity are mostly genetic factors but can be exaggerated by photosensitization from certain foods or drugs.
Personal Protective Equipment (PPE): Always wear PPE such as safety glasses/face shields, and lab coats (long sleeves) and gloves when using UV light. Clear polycarbonate safety glasses are a great choice for eye protection. Polycarbonate lenses are highly impact resistant and provide built-in UV protection, which means they block harmful ultraviolet rays without needing any additonal coatings.
Label Equipment Properly: Overexposure of UV radiation almost always occurs because of inadequate education with regard to hazards when using UV emitting equipment. All equipment should be obviously and specifically labeled pertaining to UV emission. Properly labeled equipment decreases the likelihood of an accident involving exposure to the eyes and/or skin. To obtain UV Hazard labels, contact the UK Department of Research Safety at labsafety@uky.edu or (859) 323-6777.
Do Not Use UV as the primary means of decontamination (i.e., biological safety cabinets): “The NIH does not recommend or support the use of ultraviolet (UV) radiation in laboratories. Although UV is effective against most microbes, it requires an understanding of its abilities and limitations. The 253.7-nm wavelength emitted by the germicidal lamp has limited penetrating power and is primarily effective against unprotected microbes on exposed surfaces or in the air. It does not penetrate soil or dust. The intensity or destructive power decreases by the square of the distance from the lamp. Thus, exposure time is always related to the distance. The intensity of the lamp diminishes over time. This requires periodic monitoring with a UV meter. The intensity of the lamp is drastically affected by the accumulation of dust and dirt on it. The bulbs require frequent maintenance. In addition, there are safety hazards associated with the use of UV that require personal protective equipment or other safety devices to protect users. UV lights in biosafety cabinets require the cabinet be decontaminated prior to performing maintenance on the system. Past experience has proven that good techniques in conducting experiments are highly effective in preventing contamination. The use of UV radiation does not eliminate the necessity for using good practices and procedures." *
If installed, UV lamps should be cleaned regularly to remove any film that may block the output of the lamp. The lamps should be evaluated regularly and checked with a UV meter to ensure that the appropriate intensity of UV light is being emitted. Replace the bulb when the fluence rate is below 40 uW/cm2. Unshielded UV lamps must be turned off when the room is occupied to protect eyes and skin from UV exposure. If the cabinet has a sliding sash, close the sash when operating the UV lamp. Most new BSCs use sliding sashes that are interlocked when operating the UV lamp to prevent exposure.
*https://www.ors.od.nih.gov/sr/dohs/safety/laboratory/BioSafety/Pages/decontamination.aspx