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Corrosives irritate or burn the eyes and skin by direct contact, the respiratory tract by inhalation, and/or the gastrointestinal system by ingestion. Corrosive liquids present a significant hazard by accidental contact via spills and splashes. Corrosive gases cause severe nose, eye and throat irritation or penetrate the lungs. Corrosive solids can cause burns to the skin and eyes. Dust from corrosive solids can be inhaled and cause irritation or burns to the respiratory tract

When storing and using corrosives in the laboratory, be aware of the following to ensure proper safety practices:

  1. Eye and, when using large amounts with a potential for spill/splash, face protection shall be worn when corrosive liquid chemicals are handled.
  2. Chemically compatible gloves and chemically resistant protective clothing (i.e. lab coat, apron) shall be worn to protect against skin contact.
  3. Always add acids or bases to water and not the reverse.
  4. Acids and bases must be segregated for storage.
  5. Mineral (inorganic) acids must be segregated from organic acids for storage.
  6. Liquid corrosives shall be stored below eye level and contained in spill trays/bins.
  7. Adequate quantities of spill control materials should be readily available. Specialized spill kits for acids and bases are available through most chemical and laboratory safety supply catalogs.
  8. Manipulations of materials that pose an inhalation hazard from fumes or dust shall be performed in a chemical fume hood to control exposure. If this is not possible for procedures to be performed, personnel must be evaluated for whether a respiratory protection program is needed for the lab.
  9. Regulators and valves should be closed when a corrosive gas cylinder is not in use and flushed with dry air or nitrogen after use. When corrosive gases are to be discharged into a liquid, a trap, check valve, or vacuum break device should be employed to prevent dangerous reverse flow.

Acid Storage

Mineral acids, including phosphoric, hydrochloric, nitric, sulfuric, and perchloric acid can be stored in a cabinet designed for corrosive acids. These are non‐metallic cabinets without internal metallic parts, have acid resistant coating and a cabinet floor constructed to be able to contain spillage. Volatile acids, such as oleum or concentrated nitric acid, should be stored either in an acid cabinet or in a vented cabinet, such as the fume hood base, particularly after they have been opened. Concentrated mineral acids can be very reactive, even with each other.

 

Organic acids such as acetic acid should be stored separately from mineral acids. While it is always best to segregate, acetic acid should be stored other flammable liquids due to its flammability.

 

PERCHLORIC ACID 

The handling of concentrated perchloric acid is particularly dangerous and should not be performed in any fume hood except those specially designed for perchloric acid use. Any heating of perchloric acid or 73% or greater concentrations require a special dedicated laboratory fume hood equipped with a wash down system. Contact the UK Department of Occupational Health and Safety for more information. Labs shall contact OHS prior to the purchase of anyhydrous or concentrated perchloric acid for consultation on suitable engineering controls. All lab areas with this chemical in use shall be equipped with a safety shower.

Procedures with low temperature and low concentration perchloric acid protocols shall be performed in a chemical fume hood void of clutter and chemicals unrelated to the procedures.

Perchloric acid is a highly reactive material when in contact with incompatible materials. It can explode on contact with many organics and can form potentially explosive perchlorates through contact with metals. Perchloric acid must be stored and used in glass or other inert, and preferably unbreakable, containers. Containers of perchloric acid shall be labeled with the dates of receipt, opening, and expiration.

Perchloric acid stored within the lab should be kept to a minimum. The maximum limit within the lab should be kept below 450 grams (1 pound). It should be inspected monthly and if discolored should be disposed of immediately. The storage of anhydrous perchloric acid is discouraged. Storage for a short time, even less than 10 days poses a severe risk.

 

PICRIC ACID can form explosive salts with many metals, or by itself when dry. It is incompatible with other storage groups and should be stored separately. Containers shall be checked periodically for signs of crystallization or buildup around container openings. Containers of picric acid shall be labeled with the dates of receipt, opening, and expiration.