Piranha solution is a 3: 1 mixture concentrated sulfuric acid and hydrogen peroxide. There is also
a “Base Piranha” which is composed of a 3: 1 mixture of ammonium hydroxide and hydrogen peroxide.
The acid piranha ‘s reaction is self‐starting, and the base piranha requires heated before the
reaction is initiated. Piranha is used to clean residue off substrates. It is extremely deleterious
to skin or eyes, resulting in severe burns. Vapors are corrosive to mucous membranes and the upper
respiratory tract. While this solution is highly corrosive, it’s reactivity increases its risk for inadvertent
harm.
Piranha Solution
Reactivity
Sulfuric acid and peroxide mixtures are extremely exothermic. When added to one another significant
off gassing occurs for up to 24‐26 after mixing and, in some situations, can result in the reaction
vessel overflowing. Containers of newly mixed solution, if sealed during this period can
over‐pressurize and explode. Because sulfuric acid and peroxide tend to stratify, when the
container is moved or agitated heating and off‐gassing will again occur.
Piranha Solution is a very strong oxidizer when in contact with organic compounds. If containers
are contaminated or a spill occurs resulting in piranha
solution mixing with organic material, it can cause an explosion.
Incident at UK
UK Environmental Quality Management Department (EQMD) picked up a Piranha waste container from a
research facility which then exploded in their facility after housing it for three days. The cause
could not be determined but it was suspected the container was either contaminated or had not been
mixed well. In either case, transport added enough energy to create off‐gassing and
over‐pressurization of the container.
Work practices for the use of Piranha solution:
• Always use glass (Pyrex® is preferred) containers. The solution can degrade plastic
containers.
• Ensure all containers are properly labeled to identify those containing piranha
acid solutions.
• Always mix the solution in a chemical fume hood
• Always add hydrogen peroxide to sulfuric acid while gently stirring. DO NOT add sulfuric acid to
hydrogen peroxide.
• Piranha solution will become very hot with temperatures exceeding 100°C during preparation.
Handle with care to avoid thermal burns.
• Do not mix piranha solution with incompatible materials such as organic acids, organic solvents,
or other organic materials. Do not mix with bases (e.g., Photoresist). Mixing piranha with
incompatible materials can lead to an explosion.
• When submerging items in piranha baths, place items in the piranha solution slowly and
carefully. The solution needs time to stabilize after each item is added. Apply piranha solution to
substrates carefully as well.
• NEVER TIGHTLY CAP piranha solutions. To prevent pressure build up, a vented cap should be
used.
A lab coat, safety glasses and chemically compatible gloves (e.g., latex, butyl) gloves should be
used when working with Piranha. If procedures involve anticipated splash or use large quantities, a
rubber apron and safety goggles shall be used. ALL work with Piranha solution will be conducted
within a certified chemical fume hood. All research labs utilizing Piranha shall maintain
laboratory specific Standard Operating Procedures (SOP) for its safe use in the lab’s specific
Chemical Hygiene Plan (CHP). All personnel using Piranha shall be properly trained in its use, with
its documentation maintained in
e lab’s specific CHP.
Background
Piranha is a solution made up of 70% fuming H2SO4 and 30% concentrated H2O2 (30%). It is used as a glass cleaner in the manufacture of electronics. It is extremely deleterious to skin or eyes. Contact will result in burns.
Reactivity
Sulfuric acid and peroxide mixtures are extremely exothermic. When added to one
another significant off gassing occurs and in some situations can result in the reaction
vessel overflowing. Off-gassing may continue for up the 24 to 36 hours after mixed. If a
holding container is sealed during this time it will over-pressurize and explode. Even
after 36 hours the solution can be unstable. Sulfuric acid and peroxide tend to stratify
and when the container is moved or agitated heating and off-gassing will again occur.
The solution is also very reactive with organics. If containers are contaminated or a spill
occurs and mixing with organic material occurs, it can cause an explosion.
History
UK Environmental Management (EM) has had a Piranha waste container explode in their
facility after housing it for three days. The cause could not be determined but the
container was either contaminated or had not been mixed well. In either case, transport
added enough energy to cause more off-gassing and over-pressurize the container.
EHS pursued several ideas to allow Piranha to be used safely in the labs. Neutralization
turned out not to be feasible. The amount of neutralizer needed became exorbitant in
amount or cost. Other universities were contacted that reported using Piranha. Those
EHS departments were found not to have considered the incompatibility of the waste
constituents. Another university reported that they allow the solution to be aspirated
down the drain with large quantities of water. UK can not perform this operation due to
local restriction stated in the waste water permit.
Summary
Standard Operating Procedures (SOPs) have been developed by OHS and the College of
Engineering to work with Piranha Solution safely. Lab coat, safety glasses and chemical
use-approved latex gloves or vinyl gloves should be used when working with Piranha. If
quantities increase a rubber apron and chemical goggles shall be used.
Obtain a copy of the SOPs and submit any changes necessary for specific operations to
OHsS. Strictly following these procedures will help ensure the health and safety of
faculty, staff and students at the University of Kentucky.