Piranha solution is a 3: 1 mixture concentrated sulfuric acid and hydrogen peroxide. There is also a “Base Piranha” which is composed of a 3: 1 mixture of ammonium hydroxide and hydrogen peroxide. The acid piranha ‘s reaction is self‐starting, and the base piranha requires heated before the reaction is initiated. Piranha is used to clean residue off substrates. It is extremely deleterious to skin or eyes, resulting in severe burns. Vapors are corrosive to mucous membranes and the upper respiratory tract. While this solution is highly corrosive, it’s reactivity increases its risk for inadvertentharm.
Sulfuric acid and peroxide mixtures are extremely exothermic. When added to one another significant off gassing occurs for up to 24‐26 after mixing and, in some situations, can result in the reaction vessel overflowing. Containers of newly mixed solution, if sealed during this period can over‐pressurize and explode. Because sulfuric acid and peroxide tend to stratify, when the container is moved or agitated heating and off‐gassing will again occur.
Piranha Solution is a very strong oxidizer when in contact with organic compounds. If containers are contaminated or a spill occurs resulting in piranhasolution mixing with organic material, it can cause an explosion.
UK Environmental Quality Management Department (EQMD) picked up a Piranha waste container from a research facility which then exploded in their facility after housing it for three days. The cause could not be determined but it was suspected the container was either contaminated or had not been mixed well. In either case, transport added enough energy to create off‐gassing and over‐pressurization of the container.
Work practices for the use of Piranha solution:• Always use glass (Pyrex® is preferred) containers. The solution can degrade plastic containers.• Ensure all containers are properly labeled to identify those containing piranhaacid solutions.
• Always mix the solution in a chemical fume hood• Always add hydrogen peroxide to sulfuric acid while gently stirring. DO NOT add sulfuric acid to hydrogen peroxide.• Piranha solution will become very hot with temperatures exceeding 100°C during preparation. Handle with care to avoid thermal burns.• Do not mix piranha solution with incompatible materials such as organic acids, organic solvents, or other organic materials. Do not mix with bases (e.g., Photoresist). Mixing piranha with incompatible materials can lead to an explosion.• When submerging items in piranha baths, place items in the piranha solution slowly and carefully. The solution needs time to stabilize after each item is added. Apply piranha solution to substrates carefully as well.• NEVER TIGHTLY CAP piranha solutions. To prevent pressure build up, a vented cap should be used.
A lab coat, safety glasses and chemically compatible gloves (e.g., latex, butyl) gloves should be used when working with Piranha. If procedures involve anticipated splash or use large quantities, a rubber apron and safety goggles shall be used. ALL work with Piranha solution will be conducted within a certified chemical fume hood. All research labs utilizing Piranha shall maintain laboratory specific Standard Operating Procedures (SOP) for its safe use in the lab’s specific Chemical Hygiene Plan (CHP). All personnel using Piranha shall be properly trained in its use, with its documentation maintained ine lab’s specific CHP.
Piranha is a solution made up of 70% fuming H2SO4 and 30% concentrated H2O2 (30%). It is used as a glass cleaner in the manufacture of electronics. It is extremely deleterious to skin or eyes. Contact will result in burns.
Sulfuric acid and peroxide mixtures are extremely exothermic. When added to oneanother significant off gassing occurs and in some situations can result in the reactionvessel overflowing. Off-gassing may continue for up the 24 to 36 hours after mixed. If aholding container is sealed during this time it will over-pressurize and explode. Evenafter 36 hours the solution can be unstable. Sulfuric acid and peroxide tend to stratifyand when the container is moved or agitated heating and off-gassing will again occur.The solution is also very reactive with organics. If containers are contaminated or a spilloccurs and mixing with organic material occurs, it can cause an explosion.
UK Environmental Management (EM) has had a Piranha waste container explode in theirfacility after housing it for three days. The cause could not be determined but thecontainer was either contaminated or had not been mixed well. In either case, transportadded enough energy to cause more off-gassing and over-pressurize the container.EHS pursued several ideas to allow Piranha to be used safely in the labs. Neutralizationturned out not to be feasible. The amount of neutralizer needed became exorbitant inamount or cost. Other universities were contacted that reported using Piranha. ThoseEHS departments were found not to have considered the incompatibility of the wasteconstituents. Another university reported that they allow the solution to be aspirateddown the drain with large quantities of water. UK can not perform this operation due tolocal restriction stated in the waste water permit.
Standard Operating Procedures (SOPs) have been developed by OHS and the College ofEngineering to work with Piranha Solution safely. Lab coat, safety glasses and chemicaluse-approved latex gloves or vinyl gloves should be used when working with Piranha. Ifquantities increase a rubber apron and chemical goggles shall be used.Obtain a copy of the SOPs and submit any changes necessary for specific operations toOHsS. Strictly following these procedures will help ensure the health and safety offaculty, staff and students at the University of Kentucky.